Agricultural producers must be prepared for any temperature so that their business does not lose profitability. Modern technologies offer automated cooling and humidification solutions that do not require huge budgets and installation work.
What is a fogging system (fog cooling) and how does it work?
A fogging system is a method of instant cooling and humidification of large, open areas that works on the principle of spraying and evaporating water. For the system to work properly, it is important that the water droplets remain in the air for as long as possible. This technique is often found in greenhouses, on restaurant terraces and even in private homes.
How the fogging system works step by step:
- water is supplied and purified through a filter;
- the pump creates high pressure;
- water flows through pipes to the nozzles;
- the nozzles spray the water;
- fine water droplets evaporate.
Mist generators reduce the air temperature and increase the air humidity. This makes them a popular purchase at any time of the year. In winter, the misting system helps to prevent the air from becoming too dry, and in summer, it repels insects and neutralises dust.
What is PadCooling (evaporative cooling) and how does it work?
PadCooling is a closed evaporative air cooling system that works by evaporating water from special humidification panels. In simple terms, this technology can be called a ‘water wall’.
How evaporative cooling works step by step:
- Cooling panels are installed;
- The panels are always kept moist with water;
- Fans suck hot air through the panels;
- Water evaporates, taking away heat.
This way, only cool and humid air fills the room.
Where are pedculing and fogging systems used?
These systems have a wide range of applications. From construction and agriculture to the service sector and personal household needs.
Where to install fogging and pedcooling systems:
- Industrial premises and warehouses – dust reduction.
- Poultry farms, piggeries, cowsheds, other livestock complexes – improvement of the microclimate.
- Greenhouses and nurseries – ideal conditions for plant growth, preventing soil drying.
- Recreation areas and sports grounds – creating a comfortable microclimate in the open air.
- Terraces and gazebos in cafes and restaurants – coolness and comfort for guests even in hot weather.
Cooling system equipment is an important component of agribusiness. Thanks to the fogging system for pig farming, animals drink less, eat better and are more productive.
Fogging for poultry farming does not scare the animals, as the device operates quietly. It does not cause any stress to the birds and reduces the risk of diseases, namely fungal and bacterial ones.
Advantages of fog cooling and evaporative cooling systems
PadCooling and fogging technologies are relatively inexpensive and very effective for large spaces.
Advantages of pad cooling and fogging:
- Rapid cooling – the effect is noticeable within 2-5 minutes after start-up.
- Resource savings – consumes little water and electricity.
- Humidity and dust control – easy to manage, controllers and timers automate the process.
- Quick installation and modularity – pipes with nozzles are easy to install, move, and disassemble for cleaning.
- Gentle and uniform cooling – the system prevents sharp fluctuations in the microclimate.
- Scalability – if necessary, the system can be easily extended and new sections or misting nozzles can be added.
These are perhaps the only air circulation support systems that remain effective even at extremely high temperatures (above 30°C).
What does a misting system consist of?
A misting system consists of many elements, and only their correct combination can ensure a high-quality result for the room.
Components of the misting system:
- misting pumps;
- hoses, pipes or microtubes;
- valves;
- fasteners;
- connectors;
- fogging nozzles;
- control unit (remote control, timer, etc.);
- filters.
Mist nozzles and other spare parts must be replaced periodically. To make them last longer, only clean water should be used. If the water is hard, a water softener can be installed. It is also advisable to flush the nozzles once a week. They are easy to remove and disassemble.
During cold spells, to prevent water residues from bursting the pipes, they must be blown out with a compressor before winter.
What does the Pedkuling system consist of?
Pedkuling can provide irrigation and cooling only if all system components work together smoothly.
Components of the evaporative cooling system:
- panels;
- water pumps and pipes;
- fans;
- control unit (remote control, timer, etc.);
- filters.
Panels for PadCooling are most often made of cellulose, polymer or synthetic materials.
Comparative characteristics of fogging and Padcooling
The eternal dilemma for agricultural producers is what to choose, as both systems are highly effective. We cannot make the choice for you, but we can help you decide with the help of a comparative table.
| Comparison criteria | Fogging system | Pad Cooling |
| Water consumption | Low — approximately 2–5 litres/hour per 10 m². | Average — approximately 5–10 litres/hour per 10 m². |
| Energy consumption | Minimal — only for the pump and controller. | Low — for the pump and fans. |
| Scope of application | Open or semi-open spaces. | Closed or long buildings. |
| Installation and maintenance | Simple. Nozzles and filters must be cleaned. | Complex. Regular washing of panels is required. |
We can conclude that the fogging system is easier and more economical to install, but it is not suitable for all premises, while pad cooling is not a budget option, but in terms of power and stability, it is ideal for large farms.
How to choose a cooling system?
To choose an effective system, pay attention to the following points:
- room area and ceiling height (to calculate performance);
- purpose of the room (warehouse, greenhouse or recreation area);
- energy consumption and efficiency;
- noise level;
- budget.
Currently, cooling system equipment is mostly automated. Controllers and timers automatically turn the system on and off, controlling the intensity and duration of operation to maintain the desired microclimate conditions.
Where to buy a misting and pad cooling system in Ukraine?
The VADA online store is an expert in poultry and pig farming equipment. The company specialises in both misting and pad cooling systems, so it can install, calculate and design any technology.
In the VADA catalogue, you will find a huge and varied range of cooling systems. You can purchase:
- control units;
- components;
- pumps;
- panels;
- PadCooling assemblies;
- pipes.
Ensure coolness and comfort in your premises – buy misting and PadCooling systems from VADA!
Components for panel cooling
Cooling panels
Cooling system (pad-cooling) in assembly
Misting (fog nozzle cooling system)
Misting control units
Pipes for fog formation
Pumps for fog formation